Category Metal & Non-Metals

Let us now look at how iron is converted into steel. Steelmaking is a tedious task. In most of the iron ores, iron is found in the form of iron oxides. We have already discussed how iron is extracted by heating it with coke using a, blast furnace.

The extracted iron might contain other metal impurities that are further removed or reduced by mixing it with scrap iron, blowing pure oxygen into the mixture, and adding calcium oxide later.

Slag will be formed as a reaction and it is removed. The iron extract after removing the slag is used to make steel. Other elements like manganese, chromium and nickel are added to the sourced iron to make steel.

The practice of steelmaking is centuries-old. Steelmaking flourished in the 19th century; nowadays, there are different techniques for steelmaking.

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Tools and weapons were essential for the survival of ancient humans. Since blacksmiths were the ones who made weapons and tools out of iron, they were revered. There is a beautiful old tale that illustrates how important blacksmiths were to a community.

Thousands of years ago, the wise king Solomon built a beautiful temple in Jerusalem. To celebrate the completion of the temple, he held a feast for his men. At the feast, he asked whose contribution to the creation of the temple was the greatest.

Everyone was in a hurry to make themselves sound important. The mason, the carpenter and the digger all claimed that theirs had been the most significant contribution. It was then that the king pointed out, that though their work was important; the greatest contribution was made by the blacksmith who made their tools, for without their tools they could not work, and without the blacksmith there would be no tools!

The early knowledge of iron comes from meteorites as we already mentioned. Early humans thought that these huge stones fell from heaven. Iron was the prominent element in the meteorites that fell on Earth. Many of them were made of up to 90 per cent iron. Therefore, iron was referred to and was described as ‘celestial stone’ in many ancient texts.

Hundreds of meteorites hit the surface of the earth every year. Some of these meteorites were really huge. One of the heaviest meteorites ever found is called the Hoba. This meteorite weighed about 60 tons.

In 1894, the polar explorer Robert Peary found a meteorite weighing 33 tons in Greenland. A gigantic iron meteorite hit the Arizona desert in prehistoric times leaving a crater that is 1200 metres in diameter and over 175 metres deep. The crater exists in Arizona even today.

Till about 1500 BC, iron was not a popular metal. Why was this so though iron was abundant on Earth? This was because of the difficulty in extracting iron, though the Hittites in West Asia did learn how to use it.

The Hittites kept the secret of making iron for about 400 years! They found out that iron weapons were better than bronze ones and that is why they decided not to tell anybody else how to make iron. The secret of making iron came to India with the Aryans. The Aryans invaded India around 1500 BC. People who lived in China learned how to make iron by around 700 or 600 BC. By about 300 AD, people in West Africa and East Africa too had learned the secrets of making iron.

Some people treasured iron more than gold as it was a rarity. Iron jewellery was worn by only the wealthiest people, and in ancient Rome, even wedding rings were made of iron! Though iron gradually became more easily available and cheaper, some tribes still considered it precious.

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The earth’s core is believed to consist largely of an iron-nickel alloy. In fact, iron makes up about 5 per cent of the Earth’s crust. Most of the iron in the Earth’s crust is combined with oxygen. Therefore, it is much more difficult to extract iron than other metals like copper.

Iron is extracted from iron ore in a huge steel column called a blast furnace. Coke, limestone and hot air are essential for the extraction of iron from its ore.

The blast furnace is heated by burning coke. When the coke burns, it produces carbon dioxide. The carbon dioxide reacts with more coke to produce a gas called carbon monoxide, which in turn reacts with the iron oxide in the iron ore to produce molten iron. The molten iron is then purified using limestone, and allowed to cool in moulds to produce cast iron.

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Some elements are essential for the normal growth and development of plant and animal life. Such elements are known as bioelements.

Plant life will be doomed if copper is not present on Earth. We all know that plants prepare food with the help of chlorophyll. Copper is essential for the production of chlorophyll; without it, the chlorophyll content of leaves would be reduced, turning them yellow. The plant would not be able to bear fruits and would eventually die.

Copper is necessary for animal life and human life too. Copper plays a crucial role in human growth. Copper is essential for bone strength, the maturation of red and white blood cells, cholesterol and glucose metabolism, the contraction of heart muscles, and brain development. Copper deficiency can lead to health problems such as anaemia, heart problems, bone abnormalities and complications in the functioning of the nervous and immune systems.